Smart fixes for damaged balcony slabs

A technical article on structural assessment and modernization options

When renovating existing balconies, many developers, architects, and construction companies regularly encounter a recurring problem: damaged concrete slabs. This construction method was standard practice for decades – but today, its renovation is often complex, costly, and associated with uncertainties regarding long-term performance.

Conventional balcony renovation in existing buildings – process and challenges

The refurbishment of old reinforced concrete balconies follows established technical standards but involves considerable structural and financial effort.

1. Damage analysis
First, the condition of the balcony slab is assessed. Typical types of damage include:

  • Cracks and spalling caused by carbonated concrete
  • Reinforcement corrosion due to chloride penetration
  • Insufficient concrete cover and reduced load-bearing capacity

In addition, tests such as chloride content analysis, measurement of carbonation depth, and, where necessary, ultrasonic or radar investigations are required.

2. Demolition and exposure
Defective concrete areas are completely removed, and the reinforcement is exposed and cleaned.

3. Corrosion protection
The exposed reinforcement is treated with a suitable corrosion protection system in accordance with applicable standards.

4. Reprofiling
Damaged areas are rebuilt using special repair mortars as specified by local regulations, restoring the concrete cover.

5. Waterproofing and surface protection
A standard-compliant waterproofing system with functional drainage, proper slope, and protective surface coatings is applied to prevent future damage.

6. Finishing works
Finally, a new surface layer or balcony flooring is installed to complete the renovation.

The downsides of traditional balcony renovation

  • High time and cost expenditure
  • Construction schedule dependent on weather conditions
  • Significant disturbance for residents
  • Limited design options
  • No sustainable extension of service life if the structure is already damaged

Alternative solution: sybkon balcony system by INNOVAMETALL

With the modular sybkon balcony system, INNOVAMETALL offers a cost-efficient and technically advanced alternative to conventional balcony refurbishment.

Process:

1. Removal of the old concrete slab
The damaged balcony slab is completely removed – usually without lengthy structural assessments or compromises in stability.

2. Installation of wall brackets
The load is transferred through robust wall-mounted brackets fixed directly to the façade. After removal, the façade can be repaired or thermally upgraded as required.

3. sybkon balcony installation
Preassembled balcony modules are lifted into place by crane and installed on site – typically in less than one hour per balcony.

Technical and economic advantages:

  • Short installation time: Minimal construction time reduces on-site disruption.
  • Cost efficiency: Savings through the elimination of extensive concrete work.
  • Weather-independent installation: Dry construction method with no curing times.
  • Custom balcony sizes: Freely scalable geometry depending on the building structure.
  • Maximum durability: 50+ years. The railing can be replaced at any time thanks to modular design (e.g. upgrade to PV balcony, storm damage, etc.).
  • Manufactured in Austria: With CO₂-reduced production.
  • Planning reliability: Serial production, clearly defined processes, certified systems.

Conclusion

The refurbishment of existing balconies often forces planners and property owners to choose between traditional repair and modern replacement.
While conventional concrete repairs are associated with significant effort and uncertainty, the sybkon system offers a technically advanced, economically sound, and sustainable alternative.
Especially for severely damaged or undersized slabs, a complete replacement with a modern balcony system is often the more efficient and durable solution.